1050 1060 1100 1200 Aluminum Tread
Aluminum tread plates are renowned for their combination of lightweight properties, corrosion resistance, and surface durability, making them essential across various industries. Specifically, aluminum grades 1050, 1060, 1100, and 1200 are widely used for manufacturing tread plates due to their unique purity, mechanical characteristics, and excellent formability.
Aluminum tread plates feature a patterned surface designed to increase slip resistance and enhance strength. They are often used in flooring, vehicle steps, platforms, ramps, and decorative applications where both aesthetics and functionality are important.
Among the various aluminum alloy series, the 1XXX series (which includes 1050, 1060, 1100, and 1200) is noteworthy for:
- High aluminum content (≥99%)
- Excellent corrosion resistance
- Good electrical and thermal conductivity
- Superior workability and weldability
Chemical Composition and Properties
| Property | 1050 Aluminum | 1060 Aluminum | 1100 Aluminum | 1200 Aluminum |
|---|---|---|---|---|
| Aluminum (Al) | Min 99.5% | Min 99.6% | Min 99.0% | Min 99.0% |
| Silicon (Si) | ≤ 0.25% | ≤ 0.25% | ≤ 0.95% | ≤ 0.40% |
| Iron (Fe) | ≤ 0.40% | ≤ 0.35% | ≤ 0.95% | ≤ 0.50% |
| Copper (Cu) | ≤ 0.05% | ≤ 0.05% | ≤ 0.05% | ≤ 0.05% |
| Manganese (Mn) | ≤ 0.05% | ≤ 0.03% | ≤ 0.05% | ≤ 0.03% |
| Magnesium (Mg) | ≤ 0.05% | ≤ 0.03% | ≤ 0.05% | ≤ 0.03% |
| Zinc (Zn) | ≤ 0.05% | ≤ 0.03% | ≤ 0.05% | ≤ 0.03% |
| Titanium (Ti) | ≤ 0.03% | ≤ 0.03% | ≤ 0.03% | ≤ 0.03% |
Mechanical Properties (Typical Values)
| Mechanical Property | 1050 Aluminum | 1060 Aluminum | 1100 Aluminum | 1200 Aluminum |
|---|---|---|---|---|
| Tensile Strength (MPa) | 55–110 | 55–110 | 65–110 | 55–110 |
| Yield Strength (MPa) | 25–40 | 25–40 | 40–70 | 25–40 |
| Elongation (%) | 30–40 | 30–40 | 30–40 | 30–40 |
| Hardness (Brinell) | 19–30 | 19–30 | 30–50 | 19–30 |
| Density (g/cm³) | 2.71 | 2.71 | 2.71 | 2.71 |
(Note: Mechanical properties may vary depending on temper and processing.)
Distinguishing Features
1. 1050 Aluminum Tread Plate
- Purity: Over 99.5% aluminum.
- Physical traits: Soft and flexible, offers excellent corrosion resistance even in aggressive environments.
- Advantages: Best suited for applications needing exceptional formability, such as decorative and interior use.
- Common tempers: O (annealed) and H14 (half hard).
2. 1060 Aluminum Tread Plate
- Purity: 99.6% aluminum, slight enhancement in electrical and thermal conductivity compared to 1050.
- Mechanical properties: Slightly higher strength than 1050 yet maintains flexibility.
- Applications: Electrical bus bars, chemical tanks, and other corrosion-critical uses.
3. 1100 Aluminum Tread Plate
- Character: Commercially pure with 99% aluminum content mixed with small amounts of copper (up to 0.05%) to strengthen the alloy.
- Strength: Higher than 1050 and 1060, better mechanical strength while maintaining workability.
- Uses: Food and chemical processing equipment, architectural applications, and general fabrication.
4. 1200 Aluminum Tread Plate
- Purity: Approximately 99%, similar to 1100 but with tighter control on impurities such as Fe and Si.
- Features: Excellent ductility, more controlled hardness.
- Typical uses: Ornamental molding, reflectors, and packaging.
Applications
Industrial & Infrastructure
- Machine floors and walkway platforms
- Ramps and stairs on vehicles and industrial buildings
- Protective covers for machinery and devices
Architectural and Decorative
- Wall panels and ceiling tiles
- Decorative roofing panels in residential and commercial buildings
- Custom furniture and facades requiring media slip resistance
Marine and Chemical Industry
- Outdoor fixtures subject to corrosive elements
- Storage tanks and chemical containment systems
- Vehicle bodies and trailers requiring lightweight yet sturdy components
Transportation
- Truck and trailer flooring
- Steps and running boards on buses and trains
- Railway cars and ship decks
Why Choose 1XXX Series Aluminum Tread Plates?
- Lightweight: Approximately one-third the weight of steel, improving fuel efficiency and ease of transport or installation.
- High Corrosion Resistance: Resists corrosion across marine and chemical environments without the need for coatings.
- Excellent Formability: Can be easily bent, cut, and welded for customizable designs.
- Slippery Resistance: The tread pattern minimizes chances of slips, greatly enhancing safety.
- Cost-effective: Raw materials and processing costs are often lower than other aluminum alloy series.
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