Aluminium foil for blister


Aluminium foil for blister packaging is a specialized product designed to protect and preserve pharmaceuticals, food items, and other sensitive goods. It is widely used in the packaging industry due to its superior barrier properties, excellent durability, and versatile application methods.

Features of Aluminium Foil for Blister

Aluminium foil used in blister packaging possesses a unique set of characteristics tailored to meet stringent protective and aesthetic requirements:

  • Superior Barrier Performance: Provides excellent protection against moisture, oxygen, light, and contamination, significantly extending shelf life.
  • Heat Sealability: Compatible with various heat seal coatings and lacquer coatings ensuring effective sealing with blister cavities.
  • Excellent Formability: Exhibits outstanding malleability for deep drawing and complex cavity formation without cracking.
  • Controlled Gauge Range: Manufactured typically between 15 to 40 microns thickness, balancing flexibility and strength.
  • Corrosion Resistance: Resists chemical interactions with pharmaceuticals or food, eliminating product degradation risks.
  • Lightweight and Eco-friendly: Aluminium foil is recyclable, adding sustainable value to the packaging.
  • Printable Surface: Allows advanced printing and embossing for product branding and regulatory information.

Chemical Composition

The aluminium foil for blisters is grade-specific with a primary composition ensuring purity and mechanical performance.

ElementTypical Content (%)Purpose/Impact
Aluminium (Al)98.5 - 99.5Base material for foil strength
Silicon (Si)0.15 - 0.40Enhances surface hardness
Iron (Fe)0.20 - 0.50Improves resistance to cracks
Copper (Cu)≤0.05Minimizes corrosion and grain growth
Manganese (Mn)≤0.30Enhances foil strength and flexibility
Magnesium (Mg)≤0.05Improves corrosion resistance
OthersTraceMinor alloying for balance of properties

Technical Specifications

The aluminium foil designed for blister applications is manufactured within strict technical standards to guarantee consistency and quality.

ParameterTypical ValuesUnitDescription
Thickness15 - 40MicronsDepends on packaging requirement and strength
Tensile Strength70 - 120MPaIndicates foil durability and resistance
Elongation at Break10 - 30%Reflects flexibility and resistance to cracking
Density2.7g/cm³Aluminium pure material density
Surface Roughness≤ 0.5Micrometers (µm)Smooth finish suitable for printing & sealing
Heat Seal Coating CompatibilityYesN/AAvailable coatings to improve sealing interface
Optical Density> 2.0N/ADegree of opacity preventing light transmission

Applications of Aluminium Foil for Blister

Aluminium foil for blister packs finds extensive usage in various industries requiring hygienic, secure, and convenient packaging solutions:

1. Pharmaceutical Industry

  • Tablet and Capsule Packaging: Protects medicines from oxidation, moisture, and microbial contamination.
  • Vaccine and Injectable Ampules: Preserves integrity with added sterile barrier functionality.

2. Food Industry

  • Confectionery and Candy Blisters: Ensures freshness and prevents loss of aroma and taste.
  • Nutritional Supplements: Provides tamper-evident reseal options and product stability.

3. Consumer Goods

  • Packaging for small electronic parts, batteries or button cells that need moisture barrier protection.

4. Healthcare & OTC Products

  • Packaging single-dose creams, ointments and healthcare supplements for safe distribution.
AspectDescription
Barrier ProtectionExcellent against moisture, oxygen, and light
Thickness Range ProvidesOptimal flexibility and strength
Surface FinishHigh-quality for printing and sealing 
Chemical PurityMostly pure Aluminium reinforced with alloying
Application SectorPharma, Food, Consumer goods
Eco-friendlyFully recyclable aluminium base

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